Built on a belt-type conveying structure with variable-frequency speed control for smooth, low-noise operation, the line automates the transfer of workpieces and materials. It integrates with the load/unload station of a collaborative robot: in-position detection signals interlock with the robot I/O to enable an unmanned takt for automatic pick-and-place.
The machine is built on an industrial aluminum profile frame with powder-coated carbon steel legs. The belt surface is fitted with side guide rails and a galvanized support slide plate; the drive end combines a 0.75 kW geared motor with a VFD. The control box integrates start/stop, speed regulation and forward/reverse control, with external I/O reserved so the line can be incorporated directly into a robot- or PLC-driven production takt.
Factory data of the standard machine. Non-standard widths and lengths, double-deck or inclined structures are confirmed separately.
| Item | Specification |
|---|---|
| Overall line dimensions | 2500 × 400 × 1400 mm (L × W × H) |
| Conveying medium | Green PVC conveyor belt (2 mm thick, anti-static optional) |
| Conveyor speed | 0–15 m/min (stepless, VFD-controlled) |
| Rated load | ≤ 50 kg (evenly distributed) |
| Drive power | 0.75 kW geared motor |
| Power supply | AC 380 V / 50 Hz (three-phase five-wire) |
| Frame material | Industrial aluminum profile frame + carbon steel powder-coated legs |
| Speed regulation | Stepless regulation via frequency inverter |
| Control | Start/stop selector + emergency stop; external I/O interlock supported |
* Conveyor speed and load capacity depend on workpiece shape, surface condition and distribution; verify under actual load for heavy-duty applications.
The standard as-shipped configuration of a single conveyor line — 14 items, with documentation delivered in the crate.
| No. | Item | Specification | Qty | Remarks |
|---|---|---|---|---|
| 01 | Conveyor line frame | Industrial aluminum profile frame, anodized | 1 set | incl. carbon steel powder-coated legs |
| 02 | Conveyor belt | Green PVC belt, 2 mm thick, anti-deviation | 1 pc | anti-static optional |
| 03 | Drive pulley | Stainless steel pulley, keyed drive | 1 pc | incl. shaft and bearing blocks |
| 04 | Tail pulley | Stainless steel pulley, screw tensioner at tail | 1 pc | adjustable tensioning travel |
| 05 | Support slide plate | Galvanized support plate (sliding bed) | 1 set | keeps the belt surface stable |
| 06 | Drive unit | Geared motor 0.75 kW (with gearbox) | 1 set | SEW or other brands optional |
| 07 | Frequency inverter | 0.75 kW, stepless speed control | 1 pc | adjustable speed |
| 08 | Electrical control box | Start/stop, speed and forward/reverse control, with e-stop | 1 pc | external I/O interlock supported |
| 09 | Photoelectric sensors | Diffuse reflective switches (in-feed / in-position detection) | 2 pcs | wired to the control box |
| 10 | Leveling feet | Height-adjustable feet, M16 | 6 pcs | for leveling and fixing |
| 11 | Side guide rails | Aluminum profile rails + adjusting brackets | 1 set | prevents workpiece drift |
| 12 | Safety guards | Guards for drive pulley / motor rotating parts | 1 set | compliant with safety standards |
| 13 | Cable set | Power + signal cables, with cable chain | 1 set | complete machine wiring |
| 14 | Documentation | Manual, electrical drawings, certificate of conformity | 1 set | shipped in the crate |
* Quantities apply to a single 2500 mm standard line; for multi-line splicing, accumulate per section — splice sections are quoted separately.
The in-position photoelectric signal is output via dry contacts of the control box to the robot controller I/O, closing the loop of "in-feed in position → pick → release". Combined with VFD start/stop, it delivers a fully unmanned takt.
The diffuse photoelectric sensor detects the workpiece in position; the control box outputs a dry-contact signal.
After reading the I/O signal, the robot performs the pick-and-place motion while the line holds position.
The pick-complete signal is returned, the line resumes running and the production takt continues automatically.
The in-position signal is output via dry contacts of the control box and wired to the robot controller I/O for interlocking.
The whole line can be started and stopped by the robot / PLC, with emergency-stop signals interconnected.
Conveying height is calibrated on site to the robot pick-and-place station and fine-tuned with the leveling feet.
Extensions beyond the standard configuration are added as required. Options are confirmed separately in the order; price and lead time vary with configuration.
Pneumatic stopper blocks / lift-and-locate units for precise stopping at the robot pick-and-place position, keeping workpieces from drifting on the belt.
White food-grade PU belt, anti-static belt and cleated belt with skirts — for cleanroom, electronics and bulk-material applications.
Weighing module, barcode reader and vision inspection station for quality and data capture during conveying.
PLC central control, multi-speed settings, MES integration and whole-line linkage for unified production scheduling.
Non-standard width / length, double-deck lines and inclined sections, customized to site layout and process flow.
Traceable delivery from factory inspection to on-site commissioning.
No-load and loaded test runs before shipment; inspection records delivered with the machine.
On-site installation, leveling and integration commissioning; signals aligned with the robot / PLC.
Operation and routine maintenance training: belt tracking, tensioning and belt replacement.
1-year machine warranty (wear parts excluded; subject to the commercial contract).
