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GBS-iEx Explosion-Proof Collaborative Robots

Certified collaborative robots for hazardous areas

Positive-Pressure Protection · Composite Explosion-Protection Technology

CNGBS GBS-iEx Series
Explosion-Proof Collaborative Robots

The GBS-iEx series of explosion-proof industrial robots is a member of the CNGBS GBS-Ex family of explosion-proof robots. Developed on the basis of AUBO collaborative robots, it is designed for use in hazardous areas classified as Zone 1, 21, 2, 22, F1 and F2. For industries such as defense and military, aerospace, petrochemicals, grinding and spraying, and energetic-materials production — where flammable and explosive powders, gases or dusts are widespread — CNGBS offers the GBS-iEx series. Built around positive-pressure explosion protection combined with composite protection techniques, it enables industrial robots to operate safely in all kinds of explosive atmospheres, accelerating the automation of these specialized industries and processes.

3–20 kgPayload across the full range
IP6XProtection class
T4 / T5Temperature class (T6 optional)
Zone 1 · 21Highest applicable zones
GBS-iEx series explosion-proof collaborative robot lineup
Advantages

Core Advantages

Compact structure, high payload capacity and high repeatability; dual gas and dust explosion protection with a high protection rating for excellent applicability and reliability.

Full Model Range — Payloads for Every Need

  • Rated payloads from 3 kg to 20 kg to suit different applications
  • Multiple reach options to match actual requirements
  • Explosion-proof robot body and explosion-proof power cabinet are designed independently and can be purchased separately

Fully Certified — Safe and Reliable

  • Tested by an authoritative body with dual gas and dust explosion-protection certification, suitable for gas, dust and energetic-material (propellant/explosive) hazardous areas
  • Robot body and power cabinet are certified independently, in line with regulatory requirements
  • T4/T5 temperature classes (T6 optional) for use in more hazardous environments
  • Class IIC and IIIC electrical equipment
  • China explosion-proof certification, IECEx and ATEX

Integrated Pressure-Relief Unit

  • With purge signal valve to shorten purge time
  • Automatic high-pressure relief
  • Integrated relief unit reduces cabinet size

Highly Integrated Control System

  • Integrates the positive-pressure purge controller with loss-of-pressure alarm and power-off interlock in one system
  • Automatic timing, automatic purging, automatic compensation and remote RS-485 communication
  • 1 loss-of-pressure alarm dry contact and 1 interlock shutdown alarm signal
  • Digital display for visual monitoring
  • Automatic re-purge when pressure recovers
Ex Marking
Ex eb db pxb mb IIC T5 Gb / Ex eb db pxb tb mb IIIC T95℃ Db
Protection Class
IP6X
Applicable Zones
Zone 1, 21, 2, 22, F1, F2
Operating Temperature
-20℃ to 40℃
Certification
China Ex certification, IECEx (optional), ATEX (optional)
Specifications

Technical Specifications

GBS-iEx series explosion-proof collaborative robots — 7 models covering rated payloads from 3 kg to 20 kg.

ModelGBS-i3-ExGBS-i5-ExGBS-i7-ExGBS-i10-ExGBS-i12-ExGBS-i16-ExGBS-i20-Ex
Product nameGBS-iEx series explosion-proof collaborative robots
Ex markingEx eb db pxb mb IIC T5 Gb / Ex eb db pxb tb mb IIIC T95℃ Db
Protection classIP6X
Applicable zonesZone 1, 21, 2, 22, F1, F2
Operating temperature-20℃ to 40℃
Controlled axes6 axes
Air supply150–400 L/min, 2–8 bar
Leakage≤ 30 L/min
Holding pressure250–1000 Pa
Purge time≤ 25 min
Protective gasDry, clean compressed air or inert gas
Payload3 kg5 kg7 kg10 kg12 kg16 kg20 kg

Applications: defense and military, aerospace, petrochemicals and surface spraying; assembly, material handling, filling, grinding, gluing, spraying and packaging; grain processing, chip/semiconductor processing and pharmaceuticals.

System Structure

Explosion-Proof Robot System Structure & Outline

A complete system built from the robot control cabinet, teach pendant and explosion-proof positive-pressure cabinet, integrating the purge control system, pressure-relief unit and purge & compensation system inside.

Explosion-proof robot outline: positive-pressure housings and pressure pick-up points

Chamber Sealing

Joint seals, cable-channel seals and housing joint-face seals.

Positive-Pressure Flow-Path Design

One complete internal positive-pressure environment.

Structure & Surface Treatment

Static-conductive grounding, anti-loosening bolts, color and marking.

Explosion-proof positive-pressure cabinet Ex Cabinet
Positive-Pressure Cabinet
Ex Cabinet · pressurized / increased safety
Cabinet with integrated purge control system
Integrated Purge Control
Alarm beacon · relief unit · filter-regulator
System StructureComponentEx TypeEx MarkingApplicable Zones
Purge Control SystemControl systemFlameproofEx db IIC T6 Gb
Ex tb IIIC T80℃ Db
Zone 1
Zone 21
Pressure-relief unit//
Purge & compensation systemIncreased safety
Encapsulated
Flameproof
Ex db eb mb IIC T5 Gb
Ex db eb mb IIIC T95℃ Db
GBS-Ex Explosion-Proof Industrial RobotPositive-pressure cabinetPressurized
Increased safety
Ex db eb mb pxb IIC T5 Gb
Ex db eb mb pxb tb IIIC T95℃ Db
Zone 1
Zone 21
Explosion-proof robot bodyBoosted-pressure
Increased safety
Purge System

Positive-Pressure Purge Control System

The CNGBS positive-pressure purge system consists of the GBS-C control system, the GBS-Z purge & compensation system and the GBS-X pressure-relief unit.

GBS-C control system

GBS-C Series Control System

Flameproof · Core of the positive-pressure purge control
  • Provides system pressure monitoring, pressure display, loss-of-pressure alarm feedback, power-up after purge completion, power-off on loss-of-pressure alarm, and remote communication for explosion-proof robot equipment
  • Independently developed control system, mainly using flameproof (d) protection
  • Compact design with real-time monitoring of pressure and flow inside the positive-pressure enclosure — especially suitable for explosion-proof robots whose multiple joints form interconnected positive-pressure enclosures
  • Complete explosion-proof certificates with dual gas and dust protection, holding the explosion-proof certificate of conformity
  • Highly integrated programmable control with selectable parameters for different zones and environments
  • In a safe area with the robot stopped, a password-protected debug mode can power the robot alone for easy commissioning
  • Provides 1 low-pressure alarm passive dry contact, 1 loss-of-pressure interlock shutdown passive dry contact, and one RS-485 channel for remote purge initiation and remote data reading
  • Alarm-history function records alarm information so maintenance staff can review faults and service in time
Technical parameters — Input voltage AC380V/AC220V · Ex marking Ex db IIC T6 Gb / Ex tb IIIC T80℃ Db · Protection class IP66 · Zones 1, 21, 2, 22, F1, F2 · Operating temperature -20℃ to 40℃ · Housing SUS304/316L (matte or brushed) · Dimensions GBS-C01 (300×300×180), GBS-C02 (220×220×) · Certification: China Ex, IECEx, ATEX
Purge and compensation module

GBS-Z Series Purge & Compensation System

Increased safety / encapsulated / flameproof · Independent multi-chamber compensation
  • Provides purging and leak compensation with independent compensation and monitoring for each chamber; integrates purge valves, leak-compensation valves and pressure sensors
  • Independently developed multi-chamber purge and leak-compensation system using compliant explosion-protection types, including increased-safety junction boxes, encapsulated solenoid valves and a mechanical manual compensation valve
  • Purges and compensates each chamber independently for precise compensation
  • Compact design, especially suitable for explosion-proof robots with interconnected positive-pressure joint enclosures
  • Independent multi-chamber leak compensation to handle purging and leak compensation of multi-joint robots
Technical parameters — Input voltage DC24V · Ex marking Ex eb mb IIC T6 Gb / Ex tb mb IIIC T80℃ Db · Protection class IP66 · Zones 1, 21, 2, 22, F1, F2 · Operating temperature -20℃ to 40℃ · Housing SUS304/316L (matte or brushed) · Dimensions 330×260×170 · Certification: China Ex, IECEx, ATEX
GBS-X pressure-relief unit

GBS-X Series Pressure-Relief Unit

Non-electrical equipment · Integrated relief and purge signal valves
  • Works with the GBS-C control system and GBS-Z purge & compensation system to accomplish positive-pressure purging, shortening purge time to as little as 5 min
  • Installed in explosive atmospheres, venting exhaust during purging and relieving pressure when it is too high
  • Integrates a pressure-relief valve and purge signal valve
  • Non-electrical equipment with a flame arrestor at the exhaust outlet
Industries

Industries Served

Key industries with flammable and explosive gas, dust and energetic-material (propellant/explosive) hazards.

Petroleum and chemical industry

Petroleum & Chemical Industry

The petrochemical industry involves large amounts of flammable and explosive substances (natural gas, hydrogen, ethanol, etc.); electric sparks or high temperatures from ordinary equipment can easily trigger explosions.

Shipbuilding and aerospace industry

Shipbuilding & Aerospace

Shipbuilding and aerospace involve fuel-leak risks, maintenance hazards and the safety of hazardous-chemical transport — explosion-protection technology is required to eliminate ignition sources and meet mandatory safety standards.

Defense and civil explosives industry

Defense & Civil Explosives

In defense/military and civil-explosives manufacturing, storage and fuel-handling areas, equipment operation and maintenance can generate ignition sources that may easily trigger explosions.

Biomedical industry

Biomedical & Pharmaceutical

The biomedical industry involves accumulations of combustible dust and volatile solvents; sparks, static electricity or high temperatures from conventional equipment can easily trigger explosions.

Cases

Explosion-Proof Application Cases

GBS-iEx explosion-proof collaborative robot production site

Production Site

GBS-iEx series explosion-proof collaborative robots on the production site.

GBS-iEx explosion-proof collaborative robot machining application

Machining Application

GBS-iEx series explosion-proof collaborative robots in a machining application.

Appendix

Explosion-Protection Fundamentals

An Ex marking consists of the Ex symbol, type of protection, equipment class, temperature class and Equipment Protection Level (EPL).

Example Ex marking — explosive gas atmospheres

ExSymbol: complies with explosion-protection standards db / eb / pxbType of protection: flameproof / increased safety / pressurized IICEquipment class: gas group (hydrogen/acetylene; IIA propane, IIB ethylene) T4Temperature class: max. surface temperature ≤ 135℃ GbEPL: high protection level

Example Ex marking — explosive dust atmospheres

ExSymbol tb / mbType of protection IIICEquipment class: conductive dust (≤ 1000 Ω·m) T80℃Temperature: max. surface temperature ≤ 80℃ DbEquipment Protection Level (EPL)

Temperature classes: T1 ≤ 450℃ · T2 ≤ 300℃ · T3 ≤ 200℃ · T4 ≤ 135℃ · T5 ≤ 100℃ · T6 ≤ 85℃.

EPLHazardous AtmosphereApplicable Zones
MaMethane (coal mine) gas/
Mb/
GaExplosive gas atmospheresZone 0, 1, 2
GbZone 1, 2
GcZone 2
DaExplosive dust atmospheres
Energetic-material (propellant/explosive) atmospheres
Zone 20, 21, 22
Zone F0, F1, F2
DbZone 21, 22, F1, F2
DcZone 22, F2
ZoneDefinition
Zone 0Place where an explosive gas atmosphere is present continuously, frequently or for long periods
Zone 1Place where an explosive gas atmosphere is likely to occur occasionally in normal operation
Zone 2Place where an explosive gas atmosphere is not likely in normal operation and, if it occurs, will persist only for a short time
Zone 20Place where a combustible dust cloud is present continuously, frequently or for long periods
Zone 21Place where a combustible dust cloud is likely to occur occasionally in normal operation
Zone 22Place where a combustible dust cloud is not likely in normal operation and, if it occurs, will persist only for a short time
Zone F0Place where propellants, explosives or their dusts capable of forming an explosion hazard are present continuously or for long periods
Zone F1Place where propellants, explosives or their dusts capable of forming an explosion hazard may occur in normal operation
Zone F2Place where propellants, explosives, oxidizers or their dusts may create a fire hazard in normal operation, with an extremely low risk of explosion

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